solutions
Improve Manufacturing Product Quality
Sciemetric can help your team gain the data-driven clarity and insight to take action and achieve the quality benchmarks you need to compete. Our solutions let you catch defects as they happen, and implement change to avoid them in the future.
Tags:resources
Application Note: Medical device maker eliminates bottlenecks, enables yield increase with switch to digital records
A manufacturer saw benefits in quality and efficiency by replacing manual, paper-based processes with digital data management and analytics. Read the case study.
Tags:resources
Application Note | Avoiding Destructive Pull-Tests for Weld
Resistance welding is commonly used in medical device manufacturing to join two metal subcomponents together. In many cases the integrity of this joint is critical to the long term reliability of the device, such as, for example, the attachment of a wire lead within a pacemaker. Read the Application Note to learn how Sciemetric provides a solution to avoid these defects.
Tags:resources
Sciemetric Studio 宣传册 (Brochure)
Sciemetric Studio 是专门为制造业设计的一整套的下一代分析软件。该软件可使用户从Sciemetric QualityWorX 企业项目或本地项目中访问过程数据,包括标量数据点、数字过程签名和机器视觉数据和图像。Sciemetric Studio 拥有行业领先的数字过程签名分析功能,可使您快速发现问题部件引起的异常。基于 Nelson 规则的统计过程控制(SPC)也会为您显示在当前及过去未按照规范执行的一些过程。
Tags:resources
Application Note: Detecting Debris Under Brake Caliper Seal
End-of-line leak tests were not catching some brake caliper defects. Process anomalies such as small debris pieces, or “chips” in the seal groove were resulting in very subtle defects which were impossible to detect. Caliper defects were being discovered by vehicle assembly plants or by customers, which led to expensive warranty repairs and productivity disruptions. The manufacturer required a solution with minimal tooling and fixturing modification that would reliably improve caliper quality without affecting yield. Read our application note to learn how Sciemetric solved the problem.
Tags:resources
Application Note: Engine Assembly In-Process Testing (IPT) Using Process Signature Analysis
Why wait until end-of-line testing to find defects and root-cause when that leads to increased repair costs and lowers productivity. An engine defect can be introduced at any machining or assembly station, the sooner the defects are found the better. Sciemetric’s Engine In-process testing (IPT) solution finds and contains the defect(s) through various monitors installed along critical operations important for quality assurance, such as force, torque, leak, vibration, etc. With easy generation of yield and trend reports including full drill down, it’s fast to find to find root cause. Read the Application Note to learn more.
Tags:resources
Application Note: Leak Testing for Compressible Limb Sleeves
Recycled pressure cuffs must be tested prior to reuse to ensure they meet the standards. The medical company needed not only to improve the accuracy, repeatability and reliability of the test that was being done manually, but also had to collect test data records for each part. Sciemetric developed a solution that automated the test, provided clear visibility into the process and complete part traceability. Read the Application Note to learn more.
Tags:resources
Application Note: Long Block Verification
Missing piston rings in the engine caused a major engine manufacturer to experience excessive warranty charges from customers, and repairing this defect after the engine was installed in the vehicle was costly and time-consuming. Existing end-of-line testing was not detecting the missing piston rings or the resulting compression defects. Sciemetric’s long block verification solution applied at critical points throughout assembly identified timing, measured torque, pressure and cylinder combustion pressure related defects that were having the largest impact on their bottom line and yield. Being caught before end-of-line testing methods resulted in a decrease repair and warranty costs. Read the Application Note to learn more.
Tags:resources
Application Note | PSV for medical manufacturing: Product quality and risk management
How applying process signature technology helps medical device manufacturers apply risk management in a tough regulatory environment. Using a common hardware platform and software interface, Medical PSV offers a standard tool for managing risk across a wide array of medical device processes, such as: crimping, profiling, leak, swaging, functional test, welding - ultrasonic and more. Read the Application Note to learn more.
Tags:resources
Sciemetric Studio Brochure
Sciemetric Studio is a suite of next generation real-time SPC and analytics solutions for manufacturers. By applying our industry-leading analysis capabilities for digital process signatures, Sciemetric Studio allows you to quickly spot anomalies caused by problematic parts. Learn more.
Tags: