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Consolidate Manufacturing Data for Quick, Industry 4.0 Insight
From the production floor to the enterprise, Sciemetric data experts bring decades of experience and innovative approaches to capturing, storing and analyzing part data for faster issue resolution and increased yield, quality, and productivity.
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Case Study: OEM cuts warranty claims with dramatic improvement to leak test Gage R&R
For one international manufacturer of agricultural machinery, it took a head-to-head trial to prove it made good business sense to replace an unreliable third-party leak testing platform that its quality team couldn’t trust. Read the case study to learn more.
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Application Note | Power Steering Pump Assembly: Force Versus Distance Process Monitoring
A faulty pulley being incorrectly pressed onto the pump shaft resulted in faulty power steering pumps. The manufacturer required a cost-effective solution to verify that the pulley was securely pressed into the pump shaft prior to final assembly. In one case, Sciemetric’s press monitoring system was installed to find the defects before final assembly by performing various tests with each part including press force, and pulley height checks during assembly, providing detailed signatures of the press, position while storing all data for complete traceability. Read the Application Note to learn more.
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Application Note: Transfer Case Shift Actuator Test
Electronically operated transfer cases are difficult to test post-installation as it is unreliable and expensive, especially when defects are found. Sciemetric offers turnkey solutions for several test scenarios using signature analysis to detect and pinpoint defects in the transfer case (poor gear mesh, motor winding defects, and defective actuator), while accurately determining root-cause(s). Read the Application Note to learn more.
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How to Eliminate Destructive Testing: Medical Manufacturing Whitepaper Series
Historically, medical products have been manufactured in batches or lots, with a sample of devices subjected to destructive, visual or audit testing to evaluate quality. More recently, however, a paradign shift has begun to take hold in medical device manufacturing, enabled by advances in measurement and data management technologies.
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The Art of the Possible in Medical Device Manufacturing Brochure
More and more medical device manufacturers are discovering the benefits of implementing Sciemetric’s unique process signature technology. It’s a proven alternative to subjective visual inspection or the wasteful and expensive end-of-line sample testing that’s traditionally used for quality assurance.
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Application Note | Manufacturing Wheelchair: Drive Motor Testing
A motorized wheelchair manufacturer was experiencing higher than usual returns and repairs due to excessive noise and vibration issues that were the result of imperfectly manufactured motors. Sciemetric’s sigPOD multi-channel measurement platform was installed and easily configured to fully characterize the noise and vibration characteristics of each motor assembly to find any of the defects that later affected customer satisfaction. Read the Application Note to learn more.
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Application Note | Piston Cooling Nozzle Assembly: Test Verification Using Signature Analysis
Sciemetric’s process monitoring system was used to successfully detect piston cooling nozzle defects early in the assembly process. Detects all missing, blocked or obstructed cooling nozzles, measures high and low pressure and provides real-time ‘PASS’ or ‘FAIL’ results to the operator. Installation of the system resulted in the diesel engine manufacturer, decreasing end-of-line repair costs, customer warranty claims and more. Read the Application Note to learn more.
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Application Note: Verification of Piston Type & Orientation Using Laser Scanning
A major automotive integrator was unable to test any one of four engine blocks right after piston insertion and defects being found after final engine assembly were causing expensive teardowns. Sciemetric easily installed a test and analysis system using laser scanning to verify the engine blocks to ensure correct positioning and accurately find defects such as under or oversized and bent pistons. Read the Application Note to learn more.
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数据管理与制造用分析咨询
从生产车间到企业,Sciemetric 数据专家凭借数十年的经验和创新方法,可以捕获、存储和分析零件数据,从而更快解决问题,提高产量、质量和生产力。
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