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As the electric vehicle market continues to grow, Sciemetric has evolved its product line to help electric vehicle manufacturers test and monitor production processes to ensure quality and traceability on the line.

• Leak Test
• Process Monitoring
• Industrial Analytics
• Sentinel 3520
• sigPOD
• QualityWorX Dashboard
• QualityWorX Data Collection
• QualityWorX Vision
• Electric Vehicles
• Process Monitoring
• Leak Test
• Dispense
• Torque
• Press-Fit

电动汽车市场持续蓬勃发展。Sciemetric 秉持与时俱进的理念，将产品线扩展至电动汽车领域，使电动汽车制造商可以监控检测生产过程，确保生产线的产品质量和可追溯性。

• Leak Test
• Process Monitoring
• Industrial Analytics
• Sentinel 3520
• sigPOD
• QualityWorX Dashboard
• QualityWorX Data Collection
• QualityWorX Vision
• Electric Vehicles
• Process Monitoring
• Leak Test
• Dispense
• Torque
• Press-Fit

A faulty pulley being incorrectly pressed onto the pump shaft resulted in faulty power steering pumps. The manufacturer required a cost-effective solution to verify that the pulley was securely pressed into the pump shaft prior to final assembly. In one case, Sciemetric’s press monitoring system was installed to find the defects before final assembly by performing various tests with each part including press force, and pulley height checks during assembly, providing detailed signatures of the press, position while storing all data for complete traceability. Read the Application Note to learn more.

• Resources
• Application Notes
• sigPOD
• Process Monitoring
• Profile
• Press-Fit
• Contain Defects
• Traceability
• Process Monitoring

An automotive parts manufacturer was unable to verify that the tube insertion process was free of defects to avoid potential power steering failures in the field.  A sigPOD press monitor was configured to monitor press load versus distance and successfully detects defects in-process such as too large insertion hole, loose tube and debris. Read the Application Note to learn more. 

• Resources
• Application Notes
• sigPOD
• Process Monitoring
• Press-Fit
• Automotive Powertrain
• Axle Manufacturing
• Traceability
• Process Monitoring

Real-time process monitoring from Sciemetric catches all the issues that impact the quality and consistency of press fit operations, from wrong orientation, to wrong sizes, damaged parts, and tolerance stack-up.

• Process Monitoring
• sigPOD
• Press-Fit

sigPOD Press is designed to monitor assembly press operations and provide real-time analysis of the data to identify defective parts, faulty press machinery, and out of control assembly processes. It measures force vs. time or force vs. distance signatures for each part cycle, and then analyzes the curve(s) in milliseconds to provide an instant pass/fail output for each press ram.

• Resources
• Datasheets
• sigPOD
• Process Monitoring
• Press-Fit
• Process Monitoring

Fuel rail defects for a leading automotive manufacturer were traced to the improper insertion of fuel injectors into the fuel rail. The recurring defects were not found until late in assembly and represented a potential warranty issue as the injectors and fuel rails would experience premature wear due to the improper insertion. This risk along with high teardown and repair costs led the manufacturer to look for an efficient, reliable and effective way to monitor the simultaneous insertion of the three fuel rail injectors into the fuel rail. Read the Application Note to learn how Sciemetric fixed the problem.

• Resources
• Application Notes
• sigPOD
• Press-Fit
• Process Monitoring
• Engine Manufacturing
• Automotive Powertrain
• Process Monitoring

In this video, Sciemetric’s CTO, Richard Brine, demonstrates the Sciemetric EDGE solution for press-fit applications on the production line. Learn how the Sciemetric solution gives you a close-up look at your application using powerful data acquisition technology and waveform analytics to pinpoint the specific problems in your process.

• Resources
• Corporate/Product Videos
• Sciemetric EDGE
• Process Monitoring
• Press-Fit
• Process Monitoring
• Industrial Analytics

Since the part is welded to the front axle, the assembly of the front axle bushing into a stamped metal bracket is a critical process. The visual and random mechanical inspections conducted post-assembly by a manufacturer were insufficient to identify defective parts and provide 100% guarantee of the integrity of the assembly during the service life of the vehicle. Read the application note to learn how Sciemetric fixed the problem.

• Resources
• Application Notes
• sigPOD
• Automotive Components
• Axle Manufacturing
• Press-Fit
• Process Monitoring

An engine manufacturer required a solution to successfully monitor the crank force to verify the correct range of key parameters to ensure the quality of the connection of the connecting rods joining the pistons to crankshaft was not compromised. Sciemetric’s process monitor resolved the issue by closely monitoring the crank and peak force, bushing, falling slope and area under the curve while simultaneously monitoring both the cranking process and bushing press forces with a single system with a five second machine cycle time. Read the Application Note to learn more.

• Resources
• Application Notes
• sigPOD
• Engine Manufacturing
• Automotive Powertrain
• Process Monitoring
• Torque
• Press-Fit
• Process Monitoring