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Application Note | Fuel Injector Insertion Verification Using Force Monitoring

Fuel rail defects for a leading automotive manufacturer were traced to the improper insertion of fuel injectors into the fuel rail. The recurring defects were not found until late in assembly and represented a potential warranty issue as the injectors and fuel rails would experience premature wear due to the improper insertion. This risk along with high teardown and repair costs led the manufacturer to look for an efficient, reliable and effective way to monitor the simultaneous insertion of the three fuel rail injectors into the fuel rail. Read the Application Note to learn how Sciemetric fixed the problem.

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Application Note: Performance and NVH Audit for Power Steering Rack

Evaluating the mechanical performance of power steering rack and pinion assemblies is critical to assure safety and control in any driving situation. This can be challenging as it requires multiple audits. Read the Application Note and see how Sciemetric's solution resolved this challenge.

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Application Note: Short Block Crank Torque to Turn Test

A major engine manufacturer was experiencing customer complaints and costly warranty repairs and quickly required a solution that could detect defects early in the Short Block assembly process, specifically defects caused by crankshafts. Sciemetric’s Short Block Crank Torque to Turn test measures the torque as the crank is rotated, applying advanced algorithms for consistent and reliable detection of defects such as contaminated bearings, debris, incorrect fit, bent or nicked cranks, etc. Read the Application Note to learn more.

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Application Note: Leak Test of Wheel Hub Assembly

An automation integrator working with a manufacturer of automotive wheel hubs was looking for the best leak tester for a new production line. The test was needed to find any parts with out of spec dimensions that would cause leaks around the inner channel of the wheel hub. A cycle time of 12 seconds for the test and demonstration of the leak tester's repeatability were key requirements in their search. Read the Application Note to learn more.

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Application Note: Dispense Operations

Downstream issues on the production line with leaks, non-secure parts and components, or unwanted noise and vibration can often be traced back to a flawed fluid dispense operation. The Sciemetric solution, using digital process signature analysis, allows manufacturers to identify faulty dispense operations as they occur and take corrective action. The result is reduced downtime, scrap, rework costs, warranty claims, and improved production efficiency and product quality.

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