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Sciemetric’s process monitoring system was used to successfully detect piston cooling nozzle defects early in the assembly process. Detects all missing, blocked or obstructed cooling nozzles, measures high and low pressure and provides real-time ‘PASS’ or ‘FAIL’ results to the operator. Installation of the system resulted in the diesel engine manufacturer, decreasing end-of-line repair costs, customer warranty claims and more. Read the Application Note to learn more.

• 资源
• 应用说明
• sigPOD
• 发动机制造
• 汽车动力总成
• 过程监控
• 提高质量
• 包含缺陷
• 过程监控

A manufacturer was experiencing problems with the inconsistent quality of their shipped engines, leading to customer complaints and expensive teardowns after engine hot/cold test. The problem was traced to improperly stacked compression rings. Sciemetric resolved the problem by installing our advanced laser gaging technology system to accurately detect even the slightest defects such as upside down, bent, and incorrect positioning of each compression ring. Read the Application Note to learn more.

• 资源
• 应用说明
• sigPOD
• 过程监控
• 轮廓
• 可追溯性
• 追溯根源
• 过程监控

A major automotive integrator was unable to test any one of four engine blocks right after piston insertion and defects being found after final engine assembly were causing expensive teardowns. Sciemetric easily installed a test and analysis system using laser scanning to verify the engine blocks to ensure correct positioning and accurately find defects such as under or oversized and bent pistons. Read the Application Note to learn more.

• 资源
• 应用说明
• sigPOD
• 过程监控
• 轮廓
• 汽车动力总成
• 发动机制造
• 包含缺陷
• 过程监控

A power steering pump manufacturer required a solution that accurately detected the most subtle vane defects prior to final assembly to avoid costly tear downs due to the objectionable noise and vibration (NVH) they can create. A Sciemetric test and analysis system was installed and configured to observe the pressure waveform, allowing easy detection of missing, nicked, bent and slightly stuck vanes. Read the Application Note to learn more.

• 资源
• 应用说明
• sigPOD
• 过程监控
• 汽车动力总成
• 轮轴制造
• 声音与振动 (NVH)
• 过程监控

The transfer lines are often subjected to substantial loads and forces during the transfer process. Recently, a transfer line that was being used to transfer automobile bodies on a body weld line began experiencing problems with pin shear as a direct result of the force required to move the parts. A Sciemetric test and analysis system was used and provided a quick and easy solution to the problem. The system was configured to monitor and collect for fifteen seconds the compression and tension force data from a load cell configured on a transfer line (the entire process occurred in eleven seconds). Read the Application Note to learn more.

• 资源
• 应用说明
• sigPOD
• 汽车动力总成
• 过程监控
• 过程监控

For over 30 years, Sciemetric has been leading the development of technologies for front-line defect detection on the manufacturing production line through in-process testing (IPT). IPT (In-process testing) is about catching issues at the stations where they happen, when the cost of resolving them is the lowest. This blueprint provides examples of where and how Sciemetric technology can be used across the automatic transmission manufacturing line to improve product quality and provide traceability.

• 资源
• 信息图表
• 变速器制造
• 过程监控
• 过程监控

Sciemetric EDGE 412 双载体配有两个可安装在 IP65 级无风扇机箱内的 EDGE 400 模块，因此，可在恶劣的工业环境中部署。通过单一以太网供电（PoE）连接为载体提供通信和电源，这大大简化了接线和安装操作。这两个模块都使用 6 线同步总线，以共享实时计时和数据。

• 资源
• 数据表
• Sciemetric EDGE
• 过程监控
• 过程监控

Packed with configurable logic blocks including counters, comparators and programmable pulse generators, the Sciemetric EDGE 431 is a intelligent digital I/O device. Read the datasheet to learn more.

• 资源
• 数据表
• Sciemetric EDGE
• 过程监控
• 过程监控

In this video, Sciemetric's Product Launch Manager, Robert Ouellete, discusses the flexible capabilities of the Sciemetric EDGE process monitoring solution as presented at The Assembly Show 2019 in Rosemont, IL, connected to a popcorn machine monitoring kernels popped per cycle. 

• 资源
• 公司/产品视频
• Sciemetric EDGE
• 过程监控
• 声音与振动 (NVH)
• 数据智能
• 过程监控

After numerous leaks and the threat of warranty claims, this manufacturer needed an accurate monitoring solution to catch bubbles causing the leaks at their Loctite adhesive dispense station before the parts moved further down the line. Learn how Sciemetric solved their problems.

• 资源
• 应用说明
• sigPOD
• 过程监控
• 点胶
• 过程监控